Product Quality Engineer

San Antonio, TX

Full Time

Mid Level

EControls is a global provider of innovative, state-of-the-art integrated controls solutions for internal combustion engines and electric drive systems in the off-highway, on-highway, and stationary equipment markets. EControls designs world-class, full-authority engine management systems for major OEMs around the world. Our global engine development labs and engineering staff offer full-range support, from design guidance for base engine conversion to hardware, software, and engine calibration to meet each application's specific requirements.
We are passionate about customer satisfaction and service. We fearlessly engage in any effort that will eliminate our customers’ risk and clear a path to their success. We immerse ourselves in our customers’ world, reveal unknowns and deliver integrated solutions.
EControls is looking for a Product Quality Engineer to join our growing manufacturing team.
Responsibilities:

APQP: Advanced Product Quality Planning
- Process flow diagrams, PFMEA, Control Plans & Work Instructions
- Review drawings, routings, work orders, work instructions and various related production and development plans for quality requirements
- BIQ - Workplace and material layout designs (Tools / Fixtures / Cells)
- Support New Product Development and Continuous Improvement Efforts
PFMEA
- Develop and execute plans for quality control to ensure constant manufacturing continuity and product conformance
- Review, and ensure execution of quality control plans
RTF (Rolled Throughput Failure) Metric monitoring, reporting, and problem solving
Non-conformance / Improvement Activities
- Define and implement purge and sort activities including containment test procedures to control non-conforming material
- Problem Solving: Apply 8D / PDCA Methodology to investigate all Customer complaints and internal issues
- Generate meaningful Quality Alerts to clearly communicate issues to the operations team
Develop and monitor statistical process controls utilizing appropriate quality tools plus statistical techniques to drive pro-active responses to emerging concerns
PPAP (Production Part Approval Process): Qualification of manufactured products
Change management: Support execution of SBR, ECR/ECO, DCO, DEV, 8D, NCR and Inspections
Support Manufacturing Operations
Collaborate with SQEs on supplier component issues

Education

B.S. in Electrical or Mechanical Engineering or B.S.E.T. Electrical or Mechanical Engineering

Experience

A minimum of 5 years of high-volume Electro-Mechanical Manufacturing, preferably for manual assembly applications
Prefer Six Sigma Green Belt (or higher) training or certification

Knowledge, Skills and Abilities

Knowledge of FMEA, PPAP, MSA, Fault Tree Analysis, DVT (Design Verification Testing), Product Return Rate Analysis, FRACAS (Failure Reporting, Analysis, and Corrective Action System) and Root Cause Failure Analysis, DOE
Ability to communicate effectively with all stakeholders including global customers, design/production engineering, and manufacturing teams
Experience with lean manufacturing and Six Sigma methodologies
Experience supporting ISO, TS, CSA, and/or UL

Performance Characteristics.

Innovative Outlook
Power of Analysis
Effective Communication Skills
Adaptability, Strong Work Ethic
Passion for the Job and Sense of Urgency
Positive Attitude, Honesty/Integrity
Active and enthusiastic learner – skills and products
Continually seeks to accomplish the mission and improve the organization by Displaying a no-excuse can-do attitude
Providing a superior level of customer service by exceeding internal and external customer expectations
Staying aware of developments in quality knowledge and tools in the quality industry
Spreading the message of Quality Excellence throughout the organization

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Product Quality Engineer

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